High Quality Products
The company has strict standards and processes in product quality control to ensure that every piece of equipment leaving the factory meets high standards and requirements. This insistence on product quality can win the trust and praise of customers and establish a good market reputation.
Technological Innovation and R&d Strength
The company has a strong technical research and development team and innovation ability, and can continuously launch intelligent equipment products that meet market demand and leading technology. This continuous technological innovation is a key factor in promoting the development and competitiveness of the company.
Customized Solutions
With the continuous development of the manufacturing industry, enterprises' demand for intelligent equipment tends to be more and more personalized and customized. The company has the ability to provide customized solutions according to customer needs, to meet the specific needs of different enterprises, and to improve production efficiency and product quality.
Perfect After-Sales Service System
Good after-sales service is an important guarantee for enterprises to establish long-term cooperative relationship with customers. The company has a perfect after-sales service system, including professional technical support team, rapid response mechanism and attentive customer service, to ensure that customers get timely and effective help and support in the process of use.
What is Head Spinning Machine
A rotary press is a metal plastic molding machine that is mainly used for the processing of metal materials. It rotates the metal material by rotating the force point from point to line to surface, and at the same time gives a certain pressure in a certain direction, so that the metal material deforms and flows along this direction, thus molding a certain shape. The rotary press realizes automatic processing and control, and is a multifunctional, general-purpose machine with high precision and reliability. It adopts semi-automatic or full-automatic working cycle, and has CAD drawing programming function, mandrel copying function and recording return function. The structure of the head spinning machine is mainly composed of the main machine, hydraulic system, electrical control system, rotating mechanism and fixture, etc. It has the advantages of simple structure, easy maintenance, low cost, etc., and is widely used in the fields of machinery, aerospace, automobile and electronics.
Modelless Head Sealing Machine
The model-less head spinning machine adopts an advanced electro-hydraulic control system to achieve head flipping without using a model. The head sections used can be diversified.
Aluminum Can Truck Head Cutting And Rotating Machine
The XB-3000-IV head cutting and rotating dual-purpose machine is suitable for flipping liquid tank heads and anti wave plates. It uses a knife to cut the head without affecting the welding of the aluminum alloy.
Water Medium Plunger Pump Head Expansion Machine
Expansion medium: water. In order to improve the expansion speed, a three column plunger pump is used to form a pressure head. This device is equipped with an automatic backpressure device and can be recycled. Maximum pressure of the entire machine: 1500 tons, and the column adopts a steel plate welded structure.
The head spinning machine independently developed, researched and manufactured by our company adopts advanced PLC and microelectronic technique featuring advanced automation, high working efficiency, programming free, convenient utilization, stable operation and reliable performance.
Forming of work piece manufactured by head spinning machine features high quality, with thickness reduction less than 5%, which is far superior to national standard. The ferrite content of 3-series stainless steel seal capped end is about 3%, which is above 10 times superior to the ferrite content of regular hot pressing or spinning pressing. This solves the dependence of traditional pressing machine on skillful operator.
Advantages of Head Spinning Machine
Simple structure, easy maintenance: The structure of the spinning machine is relatively simple, which makes it relatively easy to manufacture and maintain, thus reducing costs.
Low cost: Due to its simple structure, the spinning machine has a low manufacturing cost, making it suitable for cost-sensitive application scenarios.
Ability to provide consistent pressure: Spinning machines provide consistent pressure through a hydraulic system, which is essential for forming metallic materials.
Enables automated or semi-automated processing: The electrical control system of the spinning machine enables automated or semi-automated processing, which improves productivity.
Increased productivity: Through automated or semi-automated processing, head spinning machine are able to significantly increase productivity and reduce manual intervention.
Characteristics of Head Spinning Machine
Smooth surface
The surface of the workpiece processed by the wind head rotary edge machine is smooth, without surface defects such as burrs and brushes, ensuring the appearance quality and service life of the workpiece.
Regular shape
Rotary forming equipment can achieve high-precision shape forming processing, with regular workpiece shapes and high dimensional accuracy, meeting the changing requirements of different industries for product shape and size.
High precision
The workpiece processed by rotary forming equipment has high precision and can achieve micrometer level dimensional accuracy, improving product quality and processing efficiency. At the same time, it is widely used in fields that require high surface quality and accuracy of workpieces, such as aerospace, automotive manufacturing, etc.
Good mechanical performance
The workpiece processed by rotary forming equipment has good mechanical properties, including strength, hardness, and other parameters, making the product have good durability and load-bearing capacity.
Good wear performance
Due to the fine processing of the workpiece during the processing, the surface wear performance of the workpiece processed by the rotary forming equipment is good, with outstanding wear resistance, which meets the durability requirements of various industries for the product.
The working principle of a spinning machine mainly involves the process of deforming a metallic material by rotation and application of pressure. Specifically:
• BASIC OPERATION: A spinning machine produces localized plastic deformation of a billet by rotating the billet and applying pressure to the billet using a spinning wheel or a catch bar. This deformation can be in a variety of forms such as deep drawing, flanging, indenting, expanding and crimping, and is suitable for accomplishing a variety of geometric features of complex sheet metal parts.
• Mechanical structure: The core of the spinning machine consists of the spinning wheel frame, which is designed to allow radial movement of the spinning wheel. In addition, there is a mandrel (shaft) on which the blank is set and which is connected coaxially to the main shaft. The spinning wheel rotates passively in the reverse direction through the friction generated by contact with the blank, while the spinning wheel frame moves axially under the action of an axial high thrust cylinder.
• Technical features: The new type spinning machine adopts AC servo system and precision ball screw vice to realize automatic processing and control with high precision and reliability, and supports CAD drawing programming and core mold copy function.
1. Preparation before operation
• Check whether all parts of the spinning machine are in good condition.
• Check whether the power supply is normal and whether the ground of the equipment is grounded.
• Prepare the working materials, ensure that the material specifications are correct, and carry out the polishing treatment
• No one touches, repairs or adjusts the spinning machine.
2. Equipment start-up procedure
• Turn on the power, start the spinning machine.
• Adjust the pressure button, speed button and manual and automatic buttons.
• Press the start button.
3. Equipment operation process
• Western Blanking Die
(1) Make sure the mold is fixed and correctly adjusted.
(2) Turn on the lubrication device.
(3) Put the material into the upper mold.
(4) Press the die firmly and start the semi-automatic or automatic mode.
• Operation Procedure of Dental Plate Machine
(1) Place the material.
(2) Turn on the lubrication device.
(3) Pull back the machine guard.
(4) Start semi-automatic or automatic mode.
4. Precautions
• Wear masks, gloves, goggles and other protective equipment when operating the spinning machine.
• When changing molds, the power supply must be cut off and the safety of personnel must be ensured.
• Ensure that the operator focuses on the work during operation, and it is strictly prohibited to adjust the equipment at will.
• The hardness and size of the material must be in accordance with the specifications of the equipment.
• The operation of the spinning machine should follow the relevant operating procedures, is strictly prohibited to exceed the limits or do illegal operations.
Maintenance of the Head Spinning Machine
Daily maintenance: This includes daily cleaning of the spinning machine to ensure that all screws, pipes or other components are tight, and removing machine dust and debris that cause grease buildup. Check the spindle for damage or wear from grease loss, and all bearings and rolling rings for overheating or scorching, and replace damaged parts if any. In addition, all electrical wiring should be inspected to ensure that there are no serious abrasions, breaks or shorts, and wires should be replaced immediately if problems are found.
Check lubricants: Periodically check the condition of the lubricants to ensure that they have not lost their viscosity, changed color, or become discolored. It is recommended that the lubricants on the spinning machine be tested monthly and that lubricants be added as needed. The oil specifications recommended in the equipment guide should be used to avoid adding too much lubricant.
Air supply system overhaul: Check the air supply system for air leaks and keep the air line normal. Pay attention to the equipment dehydration equipment near the initial end of the air supply line and check and maintain it frequently. Check the condition of oiling equipment, keep the oil supply of each relative rotating and sliding parts of the press sufficient, check whether the oil tank, oil pool, oil cup, pump, etc. is sufficient. There is no dirt, each oil injection parts, oil pipeline, joints have no oil leakage, if there is oil leakage need to immediately replace the seals.
Brake maintenance: Pay attention to adjusting the compression length of the brake spring to ensure that the spring pressure can press the flywheel without slipping under the state of air breakage. Brake friction pad thickness less than 10mm should be replaced in time.
Inspection of other loose bolts: Regularly check whether the bolts of each component (including the mounting bolts of the attached equipment) are loose, and if they are loose, they should be tightened immediately.
Regular checking and repairing of transmission system, electrical system and various auxiliary equipment functions: Carry out regular checking and repairing to prevent equipment failure or jamming.
Regular accuracy check: The accuracy of the press may be reduced with the increase of using time. Therefore, regular precision checking should be carried out to find out and solve the problems as early as possible, so as to avoid affecting the precision of the pressed products as well as the life of the molds.
Our Factory
Shandong Xiangneng Intelligent Equipment Technology Co., Ltd. is located in Yuncheng County, the world-famous hometown of Water Margin, with superior location and convenient transportation. The company was established in October 2018, covering an area of 30,000 square meters and a construction area of 15,000 square meters. The company has more than 100 employees, including 35 engineering and technical personnel, with total assets of 90 million yuan (RMB) and an annual production capacity of about 200 million yuan.
In order to accelerate the development of Industry 4.0 intelligent manufacturing, many parties have introduced high-end technical talents with high salaries, strengthened the integration of digital information technology and equipment manufacturing, and basically formed a technological innovation mechanism that focuses on simultaneous development of software and hardware and system integration. It has successively established cooperative relationships with the Institute of Automation of the Chinese Academy of Sciences, Shandong Qilu University of Technology (Shandong Academy of Sciences), Shandong University, and Shandong Jianzhu University, and established joint laboratories.
FAQ
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