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Forming Machine

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High Quality Products
The company has strict standards and processes in product quality control to ensure that every piece of equipment leaving the factory meets high standards and requirements. This insistence on product quality can win the trust and praise of customers and establish a good market reputation.

Technological Innovation and R&d Strength
The company has a strong technical research and development team and innovation ability, and can continuously launch intelligent equipment products that meet market demand and leading technology. This continuous technological innovation is a key factor in promoting the development and competitiveness of the company.

Customized Solutions
With the continuous development of the manufacturing industry, enterprises' demand for intelligent equipment tends to be more and more personalized and customized. The company has the ability to provide customized solutions according to customer needs, to meet the specific needs of different enterprises, and to improve production efficiency and product quality.

Perfect After-Sales Service System
Good after-sales service is an important guarantee for enterprises to establish long-term cooperative relationship with customers. The company has a perfect after-sales service system, including professional technical support team, rapid response mechanism and attentive customer service, to ensure that customers get timely and effective help and support in the process of use.

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Principle of Operation of the Forming Machines

Pressure transfer process

A forming machines is a device that processes plastics into parts or products by means of high pressure and high temperature. In this, pressure transfer is the first step in the working of the forming machines. It uses a screw to feed plastic pellets or powder into a heater, which melts it and creates a certain pressure.

Plastic melting process

In the heater, an external heater provides heat energy in the form of gas or electricity to further heat up the plastic and thus melt it. The molecular chains will also interlock with each other to form a fluid-like state.

Injection process

When the plastic reaches a certain temperature, it is injected into the mold through a pressure transfer system. This is the third step in the work of the forming machines. During the injection process, the processing pressure is often in excess of 100 MPa, which greatly improves the flow and filling properties of the plastic.

Cooling process

Once the plastic enters the mold in a specific shape, the cooling process begins. Cooling is the final step in the work of the forming machines and the most critical step in the manufacturing process. Cooling systems usually use water for cooling to prevent the plastic from distorting or shrinking inside the mold.

The Steps of Using a Forming Machines Are Explained in Detail

1. Preparation
• Confirm the required materials: Before using the forming machines, you need to prepare the required raw materials, molds and necessary auxiliary tools. Select the materials according to the requirements of the products to be made and choose the appropriate molds according to the size of the molds.
• Check the machine: Before using the forming machines, the machine should be checked to ensure that the machine operates normally and has no faults, wear and tear or loose phenomena to ensure the safety and stability of the machine.

2. Machine operation
• Installation of molds: Install the required molds on the table of the forming machines, pay attention to the direction and position of the molds.
• Adjust the parameters: According to the requirements of the molded products, adjust the parameters of the forming machines, including temperature, pressure, speed and other parameters to ensure the quality of the molded products and production efficiency.
• Start the machine: Start the machine correctly according to the machine's operating instructions and make adjustments to ensure that the machine operates normally.
• Start Molding: Put the required raw materials into the mold and start the forming machines for molding. Pay attention to check the quality and shape of the molded products during the process and adjust the parameters when necessary.

3. Maintenance
• Cleaning: Clean the surface of the machine and the mold after each day's work to prevent impurities from affecting the quality of the molded products and the life of the machine.
• Regular maintenance: Lubricate and overhaul the friction parts and lubrication parts of the machine to keep the normal operation and stability of the machine.
• Attention to safety: When using the forming machines, strictly follow the operating instructions, operating procedures and safety regulations to ensure the personal safety of the operator and the safe operation of the machine.

CNC Semi-trailer Corrugated Board Forming Machine

Precautions for Forming Machiness

Before operating the machine, you should refer to the machine operation manual to understand the basic principles and operating procedures of the machine.

When operating the equipment, wear personal protective equipment, including safety helmet, protective glasses, protective gloves and so on.

Pay attention to the operating status of the equipment during operation to avoid dangerous situations.

During processing, the status of equipment and processed parts should be checked regularly to ensure processing quality.

If abnormal conditions of the equipment are found, it should be stopped in time for maintenance and reported to the relevant person in charge.

During the operation of the equipment, the working surface should be kept neat and clean to avoid debris affecting the processing quality.

Processing is completed, clean up the equipment in a timely manner, to maintain the health of the equipment and a good working environment.

No unauthorized changes in the operating parameters of the equipment, such as the need to adjust should be approved by the relevant person in charge.

In the maintenance and repair of equipment, should first cut off the power supply, and in accordance with the equipment maintenance procedures for operation.

Common Forming Machines Troubles and Solutions

Common faults and solutions of forming machiness include but are not limited to the following:

Mold clamping unit failure: Can not lock the mold may be due to the front and rear safety doors are not closed, the robot is not returned, etc.; clamping may be too slow because of the clamping process pressure, flow set improperly; can not be tightly closed may be because of the clamping of the mold high pressure point has not yet been established or there are foreign objects in the mold; can not be opened may be due to the opening of the mold pressure and speed is set too low or the opening of the mold solenoid valve is not in action.

Injection unit failure: Can not shoot the seat into the mold may be because it has not been completely closed or the seat into the solenoid valve does not operate; discharge arc problems may need to check the high power board for damage; servo motors, the head can not be up and down, you should check whether the operation is correct, the servo cabinet servo drag version and limit switches are not damaged.

Heating and pressure system failure: Slow heating or unstable temperature may be due to heater failure or temperature sensor damage; unstable pressure may be due to hydraulic cylinder leakage or oil pump failure; these problems need to be solved by checking and repairing or replacing the faulty parts.

Control system failure: Control parameters can not be adjusted or the display is abnormal may be due to controller or sensor failure; should check the status of these parts and make the necessary repairs.

Structure of the Forming Machines

Pressure system
Pressure system mainly includes the press and the hydraulic system of the press. The press is one of the most important components of the forming machines and is used to apply high pressure to the raw material to deform it into a finished product. The hydraulic system is mainly responsible for providing pressure and power source for the press.

Transmission system
The transmission system mainly consists of gearbox, clutch and connecting rod, etc. It transfers the rotating power of the motor to the press through transmission force to realize the deformation of raw materials.

Heating system
The heating system is mainly used to heat the raw materials with poor plasticity, so as to make them have good plasticity and fluidity under a certain temperature and provide better molding conditions for the pressure system. The heating system includes electric heating system and liquid conduction heating system.

Mold
Mold is a general term for the processing molds used by the forming machines according to the requirements of the product, and its types and forms vary according to different products. Mold generally consists of upper and lower molds, which play a vital role in the molding process.

Control system
The control system is an important part of the forming machines, mainly used to automatically control the operation of the forming machines and the quality of the finished product. The control system consists of software and hardware, which can be set and adjusted according to the user's needs.

The Role of the Forming Machines

Molding machine is a widely used in industrial production equipment, its role is mainly reflected in the following aspects:

Automated production: The forming machines can automatically complete the process of opening, forming, lower bottom leaf folding and bending and lower part of the tape pasting, which greatly improves the production efficiency and reduces the labor cost. For example, automatic carton forming machines and automatic box opener plays an important role in the production of cartons, the realization of the automatic opening of cartons, folding the lower cover and sealing the lower bottom of the tape assembly line operations.

Plastic processing: In the plastic processing industry, forming machiness are used to manufacture a variety of plastic products. The development of plastic molding and processing equipment, from injection molding to extrusion molding, and then blow molding, are indispensable processing methods in industrial production.

Vibration compaction: Vibration forming machines uses the eccentric vibrator on the rotating shaft under the vibration platform as the vibration source to vibrate the material in the mold on the platform, effectively reducing the friction between each other inside the material to achieve the rearrangement of the material and the desired effect.

Precision Molding: Zhejiang Precision Vacuum Hot Press Forming Machines provides high-precision heating and pressure control during the product molding process to ensure that the product meets the precise size and shape requirements. Meanwhile, the application of vacuum environment excludes air and impurities in the molding process, improving product quality and surface finish.

Injection molding: Injection forming machiness are divided into various types according to the different plasticizing and transmission methods, such as horizontal injection forming machiness, vertical injection forming machiness and angle injection forming machiness. These injection forming machiness are widely used in the production of plastic products, with high efficiency, high precision and can be automated.

Water conservancy project construction: The aqueduct forming machines is used in water conservancy project construction to ensure the smoothness and stability of aqueducts through the suppression and trimming of soil. It improves the construction efficiency, construction quality and construction safety, and reduces the construction cost.

Widely used: The application of the forming machines is not only limited to the above fields, but also includes 3C industry, home appliance industry, electronic industry, automobile industry, etc. It is used to manufacture all kinds of decorative panels, shells of electronic products and so on.

Our Factory

Shandong Xiangneng Intelligent Equipment Technology Co., Ltd. is located in Yuncheng County, the world-famous hometown of Water Margin, with superior location and convenient transportation. The company was established in October 2018, covering an area of 30,000 square meters and a construction area of 15,000 square meters. The company has more than 100 employees, including 35 engineering and technical personnel, with total assets of 90 million yuan (RMB) and an annual production capacity of about 200 million yuan.
In order to accelerate the development of Industry 4.0 intelligent manufacturing, many parties have introduced high-end technical talents with high salaries, strengthened the integration of digital information technology and equipment manufacturing, and basically formed a technological innovation mechanism that focuses on simultaneous development of software and hardware and system integration. It has successively established cooperative relationships with the Institute of Automation of the Chinese Academy of Sciences, Shandong Qilu University of Technology (Shandong Academy of Sciences), Shandong University, and Shandong Jianzhu University, and established joint laboratories.

FAQ

Q: What is the main working principle of the forming machine?

A: The forming machine mainly uses the mold to heat and soften plastic, metal or other materials, and then uses pressure or gas to mold them into a product of a specific shape.

Q: How to choose a suitable mold for the forming machine?

A: When selecting a mold, factors such as the shape, size, material and production batch of the product should be considered to ensure that the precision, durability and economy of the mold meet the production requirements.

Q: What preparations are required before the forming machine is operated?

A: Before operation, it is necessary to check whether the power supply, air pressure, hydraulic system and other systems are normal, whether the mold is installed in place and tightened, whether the raw materials are sufficient and of qualified quality, and whether the lubrication points have been filled with lubricating oil.

Q: How to deal with the low pressure alarm of the forming machine?

A: The low pressure alarm is usually related to foreign matter in the mold, improper low pressure setting, inappropriate mold adjustment distance or inaccurate low pressure setting position. These problems need to be checked and handled one by one.

Q: What are the causes and solutions for insufficient melt volume?

A: Insufficient melt volume may be caused by insufficient raw materials, blocked feed port, abnormal heating, cooling water not shut off or abnormal screw speed. It is necessary to check and adjust the corresponding parts to ensure sufficient melt volume.

Q: How to deal with abnormal temperature of the forming machine?

A: When the temperature is abnormal, it is necessary to check whether the temperature setting is correct, whether the thermocouple is loose or damaged, whether the heating plate is short-circuited or burned, etc. If necessary, it is necessary to replace the damaged parts and reset the temperature.

Q: What effect will excessive oil temperature have on the forming machine? How to solve it?

A: Excessive oil temperature can cause problems such as deterioration of lubricating oil and increased wear of machine parts. It is necessary to check whether the cooling water valve is open, whether the water channel is blocked, and whether the oil temperature thermocouple is damaged, and take corresponding solutions.

Q: What are the manifestations and treatment methods of ejector abnormality?

A: Ejector abnormality may be manifested as ejector not moving, slow movement or insufficient ejection force. It is necessary to check whether the ejector speed and pressure are set correctly, whether the ejection distance is too long, whether the rear limit proximity switch is normal, and whether the ejector fixing screw is loose, and make corresponding adjustments or replacements.

Q: How to optimize the molding cycle if it is too long?

A: Optimizing the molding cycle requires multiple aspects, such as adjusting the injection speed, pressure, time and other parameters, optimizing the mold structure to reduce the cooling time, etc.

Q: How to solve the overflow problem?

A: The overflow problem is usually related to factors such as excessive injection pressure setting, insufficient mold clamping force, or foreign matter in the mold. It is necessary to adjust the injection pressure, increase the clamping high pressure or clamping force, and clean up foreign matter in the mold.

Q: What are the reasons and solutions for the forming machine not injecting glue?

A: The failure to inject glue may be caused by incorrect injection pressure and speed setting, abnormal setting of the ejection seat limit switch, the barrel temperature not reaching the set value, or nozzle blockage. These problems need to be checked and handled one by one.

Q: What are the reasons and solutions for the robot not moving or failing to move?

A: The robot does not move or fails to move due to insufficient air pressure, wrong code selection of the action program, and the mold opening position not reaching the end point. The corresponding components and parameters need to be checked and adjusted.

Q: How to perform daily maintenance on the forming machine?

A: Daily maintenance includes cleaning the surface of the equipment, checking the tightness of each component, regularly replacing lubricating oil and filter, checking and adjusting the mold accuracy, etc.

Q: What are the fault diagnosis tools for forming machines?

A: The fault diagnosis tools for forming machines include multimeters, oscilloscopes, temperature sensors, etc., which are used to detect whether the circuit, temperature and other parameters are normal.

Q: What is the impact of the external environment on the operation of the forming machine?

A: External environments such as temperature, humidity, dust, etc. will affect the operation of the forming machine. The environment around the equipment needs to be kept clean, dry and controlled within an appropriate temperature range.

Q: How to improve the production efficiency of the forming machine?

A: Improving production efficiency can be achieved by optimizing the production process, adopting advanced automation control technology, and improving mold accuracy and durability.

Q: Does the forming machine support multi-station operation?

A: Some high-end forming machines support multi-station operation and can produce multiple products at the same time to improve production efficiency.

Q: What are the precautions for mold replacement?

A: When replacing the mold, you need to turn off the power and air source, and wait for the equipment to cool down before operating; during the replacement process, you need to be careful to place the mold gently to avoid damage; after the replacement, you need to check whether the mold is installed in place and tightened.

Q: What is the purpose of the forming machine?

A: In contrast, forming machines draw out the necessary length of coil material and automatically process it into the desired part at high speeds. Forming machines can also use materials without any waste and can continue manufacturing with no changeovers.

Q: What is the working principle of forming machine?

A: During the forming process, the forming machine supplies work to the workpiece in the form of energy. This energy is used to overcome the deformation resistance of the material and to initiate and maintain the formation of the workpiece.

We're well-known as one of the leading forming machine manufacturers in China. We warmly welcome you to wholesale customized forming machine at low price from our factory. For cheap products and free sample, contact us now.

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