High Quality Products
The company has strict standards and processes in product quality control to ensure that every piece of equipment leaving the factory meets high standards and requirements. This insistence on product quality can win the trust and praise of customers and establish a good market reputation.
Technological Innovation and R&d Strength
The company has a strong technical research and development team and innovation ability, and can continuously launch intelligent equipment products that meet market demand and leading technology. This continuous technological innovation is a key factor in promoting the development and competitiveness of the company.
Customized Solutions
With the continuous development of the manufacturing industry, enterprises' demand for intelligent equipment tends to be more and more personalized and customized. The company has the ability to provide customized solutions according to customer needs, to meet the specific needs of different enterprises, and to improve production efficiency and product quality.
Perfect After-Sales Service System
Good after-sales service is an important guarantee for enterprises to establish long-term cooperative relationship with customers. The company has a perfect after-sales service system, including professional technical support team, rapid response mechanism and attentive customer service, to ensure that customers get timely and effective help and support in the process of use.
What is Fully Automatic Laser Cutting Machine
Fully automatic laser cutting machines are an excellent example of the latest and most advanced technology that modern manufacturing has to offer. These machines are designed to make the process of cutting materials faster, more precise, and more efficient. They are incredibly versatile and can cut a wide range of materials, from metal and plastics to textiles and wood.
Planar laser cutting machine power: 500W/1000w/1500w/2000W optional. Cutting materials: carbon steel, stainless steel, aluminum, copper, etc.
Planar laser cutting machine can cuttable sheet lengths: 3 meters, 4 meters, 6 meters.
Cuttable board width: 1.5 meters, 2 meters. (Note: The size can also be customized according to the actual requirements of the customer)
Scope of application: sheet metal processing, automobile manufacturing, chassis electrical cabinets, fitness equipment, stainless steel kitchenware, elevator manufacturing, environmental protection equipment, machinery manufacturing, home appliance manufacturing, oil pipelines, aerospace, lighting fixtures, etc.
Large Plane Laser Cutting Machine
Large plane laser cutting machine is a state-of-the-art technology that has revolutionized manufacturing processes across different industries. It offers unmatched precision, speed, and efficiency in cutting and engraving different materials, including metal, plastic, wood, and fabric. The use of this laser cutting machine has enabled manufacturers to produce highly intricate and complex designs that would have been impossible to achieve using traditional cutting and engraving methods.
Furthermore, the large plane laser cutting machine has significantly reduced material wastage, as it provides manufacturers with the ability to accurately cut out required shapes and designs from raw materials. This has not only saved manufacturers a lot of money but has also helped to reduce the negative impact of manufacturing processes on the environment.
Moreover, the large plane laser cutting machine offers increased flexibility in manufacturing processes, as it can cut through a range of materials of varying thicknesses. This enables manufacturers to produce a wider range of products, including customized designs that meet specific customer requirements.
The machines deliver clean and precise cuts that have no deformations or imperfections. This has resulted in increased product reliability and has enhanced customer satisfaction levels, leading to repeat business and referrals.
Fully Automatic Laser Cutting Machine
Fully automatic laser cutting machines are an excellent example of the latest and most advanced technology that modern manufacturing has to offer. These machines are designed to make the process of cutting materials faster, more precise, and more efficient. They are incredibly versatile and can cut a wide range of materials, from metal and plastics to textiles and wood.
Advantages of Fully Automatic Laser Cutting Machine
High precision: The precision of fully automatic laser cutting machine is up to 0.05mm, and the repetition positioning precision is up to 0.02mm, which makes it have very high precision in the field of fine processing.
High speed: Automatic laser cutting machine cutting speed is very fast, sheet metal cutting speed up to 10m/min, much higher than other cutting technology.
Wide range of applications: Fully fully automatic laser cutting machine can not only be used for metal cutting, but also suitable for non-metallic materials, such as sapphire, reinforced glass and other brittle materials processing.
Automated production process: Fully fully automatic laser cutting machine can realize the whole automated production through the intelligent control of computer, without manual intervention, which greatly improves the production efficiency and output.
The use of fully automatic laser cutting machine mainly includes the following steps:
1. Preparation before operation
• Check the status of the equipment to ensure that all parts are intact, especially whether the laser, reflector, focusing mirror, etc. are clean, damaged or stained.
• Confirm that the working environment is dry and well ventilated, avoid direct sunlight and other heat sources, and make sure that the operation area is clean and free of flammable and explosive materials.
• Select the appropriate laser cutting parameters according to the material to be cut, different materials have different requirements on laser power, speed, etc., which need to be adjusted according to the specific situation.
• Wear suitable protective equipment, such as laser protective glasses, to prevent laser damage to the eyes, and recommended to wear protective gloves and overalls.
2. Operation steps
• Turn on the power, turn on the power switch of the laser cutting machine, wait for the equipment self-test to be completed, start the laser and cooling system.
• Set the laser power, cutting speed, gas pressure and other parameters, which can usually be set through the control panel of the laser cutting machine or computer software.
• Import the drawing files to be cut into the control system of the laser cutting machine, the common file formats are DXF, DWG, PLT, etc., to ensure that the size and position of the drawings are correct.
• Place the material to be cut on the working table and use fixing clips or magnets to fix the material to ensure that the material will not move or vibrate during the cutting process.
• Adjust the height and focal length of the laser head to focus the laser beam on the surface of the material. Use alignment tools or software to perform precise alignment to ensure that the cutting path is consistent with the drawing.
• Start the cutting program and the laser cutter will cut according to the preset path.
3. Post-operation processing
• After cutting is completed, turn off the laser and cooling system and cut off the power supply. Wait for the equipment to cool down completely and clean up the worktable and cutting waste.
• Check the cutting effect, remove the cut material and make sure the kerf is flat and without obvious burrs or slag. If problems are found, adjust the cutting parameters and cut again.
• Regularly maintain and repair the laser cutting machine to keep the machine in good condition.
The Working Principle of Fully Automatic Laser Cutting Machine
The working principle of fully automatic laser cutting machine mainly involves the focusing and moving of a high-energy laser beam, which melts and vaporizes the material through the instantaneous heating effect of the laser beam, thus achieving the purpose of cutting. Specifically, the laser cutting machine utilizes laser light emitted from the laser, which is focused into a high power density laser beam through the optical circuit system and irradiated onto the surface of the workpiece. This process causes the workpiece to reach the melting or boiling point, while the high-pressure gas coaxial with the beam blows away the melted or vaporized metal, and with the movement of the beam relative to the position of the workpiece, the material is finally formed into a slit to achieve the Cutting effect.
This cutting method has the characteristics of high precision, fast cutting, not limited to the cutting pattern limitations, automatic layout to save materials, smooth cuts, low processing costs, etc., the Gradually improve or replace the traditional metal cutting process equipment.
Automatic laser cutting machine laser source is usually a CO2 laser or fiber laser. CO2 laser emits a laser wavelength of 10.6 microns, suitable for most non-metallic materials, such as wood, plastic, leather, paper and so on. Fiber lasers, on the other hand, emit lasers with a wavelength of 1.06 microns, which are suitable for cutting metal materials such as steel, aluminum alloys, etc. The working principle of the laser cutting machine can be simply summarized as follows: the laser beam is sent from the laser source to the cutting head, and then the laser beam is focused into small dots through the focusing lens, which instantly heats the material and cuts it with a high-energy laser beam. When cutting, the workpiece is placed on the table and the cutting head moves along the set cutting path in order to facilitate the cutting of various complex geometries.
• The operator must be professionally trained and familiar with the structure and performance of the equipment and have knowledge of the operating system. This is because laser cutting equipment may cause danger if it malfunctions while working.
• Wear appropriate labor protective equipment, such as safety glasses, to protect your eyes from laser damage.
• Before processing, check whether the material is suitable for laser irradiation or heating to avoid the generation of fumes and vapors.
• When the equipment is running, the operator shall not leave his post without authorization. If he needs to leave, he shall stop the machine or cut off the power supply.
• Keep the working area neat and orderly, and workpieces, plates and waste materials should be stacked according to regulations.
• When using gas cylinders, they should comply with the gas cylinder monitoring procedures, and avoid the gas cylinders being exposed to sunlight or close to the heat source.
• Regularly carry out equipment maintenance and follow high pressure safety regulations.
• Before operation, the X and Y direction movement of the machine should be checked manually at low speed to ensure that there are no abnormalities.
• After inputting a program for a new workpiece, it should be run on a trial basis and checked for operation.
• During operation, you should pay attention to observe the operation of the machine tool to avoid accidents caused by the cutting machine going out of the effective stroke range or collision of the two units.
Key Technology of Fully Automatic Laser Cutting Machine
The key technologies of fully automatic laser cutting machine include the following aspects:
Fiber laser: As the core power source of the laser cutting machine, it directly affects the performance of the cutting equipment, providing advantages of high efficiency, long service life and low cost.
Cutting head: Including nozzle, focusing lens and focus tracking system, adjusting and controlling according to different materials and thicknesses to ensure precise cutting.
Motors: Divided into stepper motor and servo motor, stepper motor is suitable for less demanding field, while servo motor is suitable for high demanding industry, providing higher motion speed and stability.
Auto Focus, Frog Jump Function and Auto Edge Finding: These functions significantly improve cutting efficiency and precision by automatically adjusting the focus position, reducing the machine movement time and automatically adjusting the cutting position.
The maintenance of fully automatic laser cutting machine mainly includes the following aspects.
1. Keep the equipment clean
• Clean the cutting table every day to remove metal residues and dust to avoid deformation of the table or affecting the cutting accuracy.
• Clean the guide rail and apply lubricant at least once a week to ensure smooth operation of the equipment.
• Regularly check and clean the focusing lens of the laser head to prevent lens breakage or laser power reduction.
2. Regular inspection of equipment
• Check the laser every month to ensure its normal operation, and replace or repair it in time when abnormalities are found.
• Regularly check the cooling system to ensure sufficient cooling water and replace the cooling water to prevent scale clogging.
• Check the gas system, including gas source, gas connection and solenoid valve to ensure normal gas supply and avoid gas leakage.
3. Maintenance of equipment
• Replace the lubricating oil regularly according to the use of the equipment to ensure smooth operation of the equipment.
• Regularly check the electrical system, such as cables, connectors, switches, etc., to ensure stable operation of the equipment.
• Timely replacement of wear parts, such as cutting nozzles, focusing lenses and other wear parts, to ensure cutting quality and efficiency.
4. Use appropriate parameters
• Choose the appropriate cutting speed according to the thickness and type of material to avoid too fast or too slow resulting in increased equipment loss.
• Select the appropriate laser power to avoid excessive power leading to equipment overload, affecting the life of the equipment.
5. Maintenance and repair of the chiller
• Clean the radiator regularly, use a brush and compressed air to blow it clean, and use a special cleaning agent if necessary.
• Check the water level of the water tank, add purified water or deionized water when it is too low.
• Check whether the joints in the water circuit system are leaking, whether the pipes are aging, and replace the relevant parts in time.
• Regularly check the water quality in the water tank of the chiller, and the deteriorated cooling water should be discharged and replaced in time.
Our Factory
Shandong Xiangneng Intelligent Equipment Technology Co., Ltd. is located in Yuncheng County, the world-famous hometown of Water Margin, with superior location and convenient transportation. The company was established in October 2018, covering an area of 30,000 square meters and a construction area of 15,000 square meters. The company has more than 100 employees, including 35 engineering and technical personnel, with total assets of 90 million yuan (RMB) and an annual production capacity of about 200 million yuan.
In order to accelerate the development of Industry 4.0 intelligent manufacturing, many parties have introduced high-end technical talents with high salaries, strengthened the integration of digital information technology and equipment manufacturing, and basically formed a technological innovation mechanism that focuses on simultaneous development of software and hardware and system integration. It has successively established cooperative relationships with the Institute of Automation of the Chinese Academy of Sciences, Shandong Qilu University of Technology (Shandong Academy of Sciences), Shandong University, and Shandong Jianzhu University, and established joint laboratories.
FAQ
Hot Tags: fully automatic laser cutting machine, China fully automatic laser cutting machine manufacturers, factory, cutting texture, cutting regulations, cutting discharging, cutting maintenance service, cutting technology, cutting clearance
