High Quality Products
The company has strict standards and processes in product quality control to ensure that every piece of equipment leaving the factory meets high standards and requirements. This insistence on product quality can win the trust and praise of customers and establish a good market reputation.
Technological Innovation and R&d Strength
The company has a strong technical research and development team and innovation ability, and can continuously launch intelligent equipment products that meet market demand and leading technology. This continuous technological innovation is a key factor in promoting the development and competitiveness of the company.
Customized Solutions
With the continuous development of the manufacturing industry, enterprises' demand for intelligent equipment tends to be more and more personalized and customized. The company has the ability to provide customized solutions according to customer needs, to meet the specific needs of different enterprises, and to improve production efficiency and product quality.
Perfect After-Sales Service System
Good after-sales service is an important guarantee for enterprises to establish long-term cooperative relationship with customers. The company has a perfect after-sales service system, including professional technical support team, rapid response mechanism and attentive customer service, to ensure that customers get timely and effective help and support in the process of use.
What is Automatic Welding Machines
An automatic welding machine is a type of machinery that is designed to perform welding operations with minimal human intervention. It is programmed to carry out repetitive welding tasks efficiently and accurately.
Automatic welding machines utilize computerized systems and robotic technology to control the welding process. They are equipped with sensors, controllers, and actuators that enable them to monitor and adjust various parameters during welding. This ensures consistent and high-quality welds.
Corrugated Board Automatic Welding Machine
The corrugated board automatic welding machine uses laser detection. The changes in the corrugated board are transmitted to the laser through the profiling of the workpiece. The laser analyzes the converted data through the motion controller and performs real-time scanning and welding at the same time.
Corrugated board automatic welding machine can automatically control the height of the welding gun, realizing the automatic completion of the front and back, up and down, and rotation movements of the welding gun. After data analysis by the motion controller, the welding gun maintains a constant linear speed during the welding process. All mechanical drives are driven by servo motors. , improving the tracking accuracy of the welding gun. The working efficiency of the double-gun corrugated board automatic welding machine is twice that of the ordinary single-gun corrugated board automatic welding machine.
Semitrailer Frame Robot Automatic Welding Workstation
The semi hanging frame robot automatic welding workstation is a highly automated welding equipment, and the use of robots instead of manual welding operations is a development trend in the welding manufacturing industry. It is an important means to improve welding quality, reduce costs, and improve the operating environment. Robot welding, as an important symbol of modern manufacturing process development, has been accepted by many factories in China, and more and more enterprises are choosing welding robots as the solution for process transformation.
Robot Automatic Welding Workstation
The special-purpose vehicle robot welding workstation developed by Shuihu Intelligent adopts a parametric programming system, laser positioning, arc tracking, etc. It is an efficient and intelligent welding robot workstation customized and developed according to user product needs.
The robot welding system can solve the production problems of inaccurate blanking and assembly through detection and specific algorithms; the robot system is simple to operate, and one general worker can replace multiple professional welders to reduce labor costs and recruitment difficulty; the original On the basis of process efficiency, the process of applying anti-spatter fluid and polishing splash is saved.
Longitudinal Beam Laser Tracking Automatic Welding Machine
The operation method of Longitudinal beam laser tracking automatic welding machine includes the following steps:
1. Preparation for startup: First, check whether the power and water circulation of the laser welding machine are normal, ensure that the gas connection of the equipment inside the machine is normal, and that the surface of the machine is free of dust, spots, oil stains, etc. In addition, it is necessary to read the user manual of the laser welding machine and receive necessary training to ensure that operators understand the basic operation and safety regulations of the equipment.
2. Wearing protective equipment: When operating the laser welding machine, it is necessary to correctly wear necessary protective equipment, such as welding helmets, gloves, work clothes, etc., to protect personal safety.
3. Power on: Turn on the power, turn on the main power switch, and then turn on the water cooler, laser generator, and other equipment in order. At the same time, open the valve, adjust the gas flow rate, and input the current working parameters to be executed.
4. Welding: Select the appropriate mode based on the workpiece to be welded and input various parameters. Laser welding machines can perform welding on thin-walled materials and precision parts, performing all-round operations such as splicing welding, corner welding, and stacking welding. During the welding process, it is important to avoid touching the laser beam with hands or other body parts, and to ensure that the welding gun of the laser welding machine does not directly target oneself or others.
5. Turn off the laser welding machine: After welding is completed, you need to exit the program, turn off the laser system, argon valve, and power switch.
Double Gun Automatic Welding Machine For Trailer Base Plate
Double Gun Automatic Welding Machine For Trailer Base Plate：
The use and adjustment of Double Gun Automatic Welding Machine For Trailer Base Plate involve multiple aspects, including adjusting the height of the welding head, adjusting the workbench, adjusting the clamping force, adjusting the current, etc. The following are the specific operating steps and precautions:
Adjusting the height of the welding head: The height of the welding head is generally divided into 0-30mm, and the appropriate welding head height is selected according to actual needs. If using jog mode, simply turn the switch to the manual position; If using automatic mode, you need to press the start button and then stop to complete the starting, stopping, and reversing of the motor.
Adjusting the workbench: When the equipment starts running, the stroke of the workbench will gradually increase until it reaches the set value. After reaching the set value, the workbench will stop. At this point, it is necessary to activate the button again, and then continue to repeat the above steps to reach the new setting for the journey.
Adjusting clamping force: The magnitude of clamping force will affect the machining quality of the equipment. In general, adjustments can be made according to the actual situation. Firstly, turn the switch to manual mode, then adjust the knob to the appropriate position and press the start button once to complete the starting, stopping, and reversing of the motor.
Adjusting the current: The magnitude of the current will affect the surface smoothness of the product, so it needs to be adjusted according to the actual situation. Usually, the knob can be adjusted to an appropriate value. In addition, the current level can be directly observed through digital display, allowing for a more intuitive understanding.
Semi-Trailer Floor Automatic Welding Machine
The semi-Trailer Floor Automatic Welding Machine is a special equipment for automatic welding of trailer floors. It can automatically track the edge position of the floor for welding, automatically rotate the welding gun when it reaches the corner, automatically complete the welding of 4 sides with continuous arc, and automatically stop welding at the last corner.
You only need to operate the equipment to move to the first corner of the semi-trailer floor, press the automatic start button, and the entire floor can be welded unattended. This equipment uses a high-precision 2D laser displacement sensor to scan the weld seam. The laser scans the welding position (left and right position and up and down position) information in front, and transmits the data to the controller. After the controller performs a series of operations based on the data collected by the laser, the control The movement of the welding gun realizes automatic tracking of the weld seam and automatic rotation at the corners.
Welding while scanning not only improves the welding efficiency, but also effectively reduces the impact of welding deformation on the weld seam. (Multiple gun heads, single head and double gantry can be installed according to customer requirements, and other methods can be customized according to user process requirements), the welding shape is beautiful, and the straightness is higher.
Semi-Trailer Floor Automatic Welding Machine realizes fast wire feeding and welding, and the welding efficiency is doubled compared with ordinary welding machines.
Double Gun Corrugated Board Automatic Welding Machine
The double gun corrugated cardboard welding machine adopts laser detection. The changes in corrugated cardboard are transmitted to the laser through the contour of the workpiece. The double gun corrugated cardboard welding machine analyzes the converted data through a motion controller while scanning and welding in real-time.
The double gun corrugated cardboard welding machine can automatically control the height of the welding gun, achieving automatic forward and backward, up and down, and rotating movements of the welding gun. After data analysis of the motion controller, the welding gun maintains a constant linear speed during the welding process. All mechanical transmission devices are driven by servo motors. Improve the tracking accuracy of the welding gun. The working efficiency of the double gun corrugated cardboard automatic welding machine is twice that of the ordinary single gun corrugated cardboard automatic welding machine.
Door Type Longitudinal Beam Laser Welding Machine
Door type longitudinal beam laser automatic welding machine is a highly advanced and efficient welding technology. It is widely used in many industries such as aerospace, automotive, marine, and construction. This machine uses a high-power laser beam to melt the metal, which then fuses the pieces together, resulting in a strong bond.
One of the major advantages of this machine is the precision it offers. The laser beam is so precise that it can create welds that are as small as a few microns in diameter. This level of accuracy ensures that the welding is done without any deformities or inconsistencies. Moreover, the machine is also capable of welding complex shapes and designs without any difficulty.
Another advantage of using a door type longitudinal beam laser automatic welding machine is its speed. This machine can weld at incredibly high speeds while maintaining consistent quality. This means that projects can be completed much faster than traditional welding methods, which saves both time and money.
Semi-Trailer Floor Automatic Welding Machine
Laser automatic welding machines are an incredible innovation that has revolutionized the welding industry. These machines use a highly concentrated beam of light to bond materials together with precision accuracy, speed, and efficiency. This technology has eliminated the need for traditional welding methods, which were often time-consuming, less accurate, and produced a lot of waste.
Laser automatic welding machines have numerous advantages that make them a popular choice for various industries. The most significant advantage is their speed, which makes them highly efficient and productive in large-scale manufacturing. Laser welding can reach speeds of up to 5 meters per second, which means that a lot of work can be done in a shorter period.
Another advantage of laser welding machines is their pinpoint accuracy, which ensures that the welding process is highly precise. The laser beam is so focused that it can create welds as small as 0.1 millimeter. This accuracy is particularly vital for industries that require tight tolerances and high-quality finishes.
Laser welding machines are also eco-friendly, as they produce less waste than traditional welding methods. Since the laser beam is so focused, it generates less heat, reducing the amount of waste generated.
Laser automatic welding machines also have reduced labor costs, as they require minimum manual intervention. These machines work automatically, which means that the operator can set them up and leave them to do their job while they focus on other tasks.
Advantages of Automatic Welding Machines
Better quality: Through accurate torch positioning, precise part motions, and electronic recall of input parameters, automated systems can significantly improve weld quality and weld uniformity.
Greater capacity: Allows for higher productivity through increase arc-on-time, higher deposition rates and less weld stops and starts.
Lower costs: With their increased working capacity, automated welding systems allow for much lower costs per weld relative to manually controlled processes.
Safer working conditions: Automated welding systems create a safer work environment by distancing operators from the heat and fumes generated during the welding process.
Reduced scrap costs: Tightly controlled weld parameters and part placement can improve accuracy and reduce scrap and rework costs.
Decreased variable labor costs: Automating repetitive or challenging welding processes can significantly increase production outputs while decreasing variable labor costs.
Automatic welding machine is a kind of equipment that can realize the automation of welding operations. It can be divided into many types according to different working principles and application scenarios. Below we will explain in detail various types of automatic welding machines and their applications:
1. Orbital Pipe automatic welding machine
• Working principle: The automatic pipeline welding machine mainly realizes automatic welding of pipelines through orbital circumferential seam welding or pipeline inner diameter welding technology.
• Application scenarios: It is widely used in pipeline projects such as oil, natural gas, and water supply. It is used to weld and connect pipelines to ensure the sealing and stability of the pipelines.
2. Tube to tubesheet welding machine
• Working principle: The tube sheet welding machine realizes automated welding of tube sheets through automated robotic arms or welding robots.
• Application scenarios: Mainly used in equipment manufacturing fields such as boilers and heat exchangers. It is used for welding tubes to tube sheets to ensure the sealing and stability of the equipment.
3. Automated car seat welding machine
• Working principle: The automatic car seat welding machine realizes automatic welding of the car seat frame through automated robotic arms or welding robots.
• Application scenario: Mainly used in the automobile manufacturing industry for welding car seat frames.
4. Robot welding system
• Working principle: The robotic welding system uses robots to perform welding operations and has the characteristics of high flexibility and high precision.
• Application scenarios: Widely used in automobile manufacturing, aerospace, electronics and other fields for welding various workpieces.
5. Welding robot workstation
• Working principle: The welding robot workstation is a workstation that integrates a welding robot and other auxiliary equipment, and can realize multi-process welding and multi-task switching.
• Application scenario: Mainly used in the field of industrial manufacturing for welding various complex workpieces.
What Industries Can Benefit From Automatic WeldingMachines?
Automatic welding machines technology has found applications in a wide range of industries, revolutionizing the way welding is done in each sector. Here are some industries that can benefit from the advantages of automatic welding:
Automotive
The automotive industry requires precision welding for components, chassis, and body parts. Automatic welding ensures high-quality welds, contributing to the overall safety and durability of vehicles.
Aerospace
In aerospace manufacturing, where precision and structural integrity are paramount, automatic welding is indispensable. It's used for welding critical components of aircraft, such as engine parts and fuselage sections.
Energy and Power Generation
Whether it's for pipelines, power plant equipment, or renewable energy infrastructure, automatic welding ensures reliable and efficient joining of materials in the energy sector.
Construction
In the construction industry, automatic welding can be employed for welding structural steel, ensuring the stability and safety of buildings and infrastructure.
Heavy Equipment
Industries that manufacture heavy equipment, such as mining machinery and construction equipment, rely on automatic welding for robust and durable welds that can withstand demanding conditions.
Shipbuilding
The shipbuilding industry benefits from automatic welding's ability to handle large-scale welding tasks with precision, contributing to the construction of reliable and seaworthy vessels.
How To Choose An Ideal Automatic Welding Machine?
Selecting the right automatic welding machine for your specific needs is crucial to ensure optimal performance and efficiency. Here are some factors to consider when choosing an ideal automatic welding machine:
Welding Method: Determine the welding method that aligns with your requirements. If precision and aesthetics are crucial, TIG welding might be the best choice. If speed and versatility are paramount, robotic or automated MIG welding may be more suitable.
Materials: Consider the types of materials you'll be working with. Different automatic welding machines are optimized for specific materials, so ensure the machine you choose can handle your desired materials, whether it's steel, aluminum, or exotic alloys.
Welding Volume: Assess the volume of welding you'll be performing. For high-volume production, a robust and efficient machine with automation capabilities is essential. Smaller-scale operations might benefit from a more compact solution.
Software and Programming: A user-friendly interface and robust programming capabilities are essential. The machine should be easy to program, allowing you to quickly adapt to changing production requirements.
Quality and Reputation: Research the manufacturer's reputation for producing reliable and durable machines. Read reviews, check references, and inquire about their service and support offerings.
Customization: Consider whether the machine allows you to customize welding parameters to match the requirements of your projects. Flexibility in programming is essential for accommodating diverse welding tasks.
Ease of Use: A user-friendly interface and intuitive controls make a significant difference in the ease of operation. Training operators should be straightforward, and the machine's interface should support efficient workflow.
Service and Support: Ensure that the manufacturer provides excellent customer support and offers maintenance and repair services. A reliable support system minimizes downtime and ensures the longevity of the machine.
Cost Considerations: While cost is a factor, it's essential to focus on the long-term return on investment (ROI). A slightly higher upfront cost for a high-quality machine with lower operating expenses can provide significant savings over time.
5 Reasons to Use Automatic Welding Machines in the Production Process
They improve product quality, because during machining operations, the process parameters of each weld point are stable and the quality of the same is less affected by human factors.
They can save workers from difficult or dangerous situations, as automatic welding considerably reduces physical damage to employees, avoiding accidents or health problems, which can instead occur by performing repetitive actions for many hours a day.
They can enhance your corporate image. The use of automatic welding machines reflects advanced manufacturing capabilities and a strong interest in scientific research of the company. This is a great added value, which increases the competitive capacity in the market in which it operates.
Reduce investment in equipment and maintenance. An automatic welding machine can be modified and improved, together with the necessary equipment, through user software update programs.
They reduce business costs. The cost reduction through the use of automatic welding machines is particularly reflected in the planned production. An automatic welding machine can operate continuously 24 hours a day and furthermore, by increasing its speed and efficiency, considerable time savings will be achieved without affecting the quality of the product.
1. Improved weld integrity
One situation in which you would need an automatic welding machine is when weld integrity is particularly prized. The machine tends to combine both mechanized torch or part movement, which is preset in several different categories, including weave pattern and arc length. With all of these factors covered off, you'll have the ability to improve the overall weld integrity. Quality can be built up during the welding process rather than something added in during the post-weld inspection.
2. Increased output
- Automatic welding machines can also be used when increased output is required. Sometimes, more time can be taken on complex welding tasks. In other situations, the output is a factor that can impact a business as there is no time available to wait for every welding task to be completed by conventional means. Automatic welding helps to take tiredness and concentration out of the equation, which can be an issue when people are welding by hand.
- The majority of automatic welding machines can outpace the average human welder by a significant factor, thus playing a role in the decision-making of many company owners.
3. Error-free welding
- No matter how skilled a welder is, there is always the possibility that they will make mistakes along the way. However, automatic welding machines are specifically designed to take human error out of the equation.
- There are usually a series of checks and balances that need to be completed beforehand, which means a pre-weld inspection or real-time adaptive weld sensing. When manual welding is done over a sustained period, there is an increased chance of human errors due to the welder feeling tired or experiencing other negative emotions. However, machines can work perfectly for a significantly longer amount of time
- Of course, there are some situations in which manual welding may well be the desired choice. Still, when you're working with high-value parts that will result in vast sums of money when scrapped, the purchase of an automatic welding machine is much easier to justify.
4. Saving money
- Another reason why organizations rely on automatic welding machines is because of the cost factor. Skilled welders can be expensive when you need them for an extended time frame. However, if programmed and maintained correctly, an automatic welding machine can produce an almost indefinite number of products.
- Not only is money saved on the cost of the welders, but there is also likely to be cash saved on the whole aftercare procedure, which takes place in quality assurance. Also, there is less likelihood of any reworking needed afterward, such as machining, grinding, and re-welding.
- There are also plenty of other monetary factors that will play a part, including sickness pay, holiday pay, training time, and a host of additional associated costs that add up significantly over time. So, even though there will be a substantial investment for the machine, overall, you'll save money.
5. Improved safety
- Without a doubt, the issue of safety has to come into play here. Safety can often be improved thanks to the advent of automatic welding machines. Again, this comes down to an issue of tiredness, but simple human error plays its part as well.
- Many welding applications have the potential to cause injury and illness, which is something that can be prevented with machines. Of course, this doesn't mean that automatic welding machines are entirely risk-free, as welding, in general, has its risks, but automatic welding machines have an abundance of safety precautions to reduce risk significantly.
- You can use automatic welding machines in a host of different situations and for a wide range of other jobs. There are many benefits to automatic welding, and the investment is well worth the peace of mind you'll have and the results produced.
Our Factory
Shandong Xiangneng Intelligent Equipment Technology Co., Ltd. is located in Yuncheng County, the world-famous hometown of Water Margin, with superior location and convenient transportation. The company was established in October 2018, covering an area of 30,000 square meters and a construction area of 15,000 square meters. The company has more than 100 employees, including 35 engineering and technical personnel, with total assets of 90 million yuan (RMB) and an annual production capacity of about 200 million yuan.
In order to accelerate the development of Industry 4.0 intelligent manufacturing, many parties have introduced high-end technical talents with high salaries, strengthened the integration of digital information technology and equipment manufacturing, and basically formed a technological innovation mechanism that focuses on simultaneous development of software and hardware and system integration. It has successively established cooperative relationships with the Institute of Automation of the Chinese Academy of Sciences, Shandong Qilu University of Technology (Shandong Academy of Sciences), Shandong University, and Shandong Jianzhu University, and established joint laboratories.
FAQ
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