High Quality Products
The company has strict standards and processes in product quality control to ensure that every piece of equipment leaving the factory meets high standards and requirements. This insistence on product quality can win the trust and praise of customers and establish a good market reputation.
Technological Innovation and R&d Strength
The company has a strong technical research and development team and innovation ability, and can continuously launch intelligent equipment products that meet market demand and leading technology. This continuous technological innovation is a key factor in promoting the development and competitiveness of the company.
Customized Solutions
With the continuous development of the manufacturing industry, enterprises' demand for intelligent equipment tends to be more and more personalized and customized. The company has the ability to provide customized solutions according to customer needs, to meet the specific needs of different enterprises, and to improve production efficiency and product quality.
Perfect After-Sales Service System
Good after-sales service is an important guarantee for enterprises to establish long-term cooperative relationship with customers. The company has a perfect after-sales service system, including professional technical support team, rapid response mechanism and attentive customer service, to ensure that customers get timely and effective help and support in the process of use.
What is Laser Automatic Welding Machine
Laser automatic welding machines are an incredible innovation that has revolutionized the welding industry. These machines use a highly concentrated beam of light to bond materials together with precision accuracy, speed, and efficiency. This technology has eliminated the need for traditional welding methods, which were often time-consuming, less accurate, and produced a lot of waste.
Laser automatic welding machines have numerous advantages that make them a popular choice for various industries. The most significant advantage is their speed, which makes them highly efficient and productive in large-scale manufacturing. Laser welding can reach speeds of up to 5 meters per second, which means that a lot of work can be done in a shorter period.
Corrugated Board Automatic Welding Machine
The corrugated board automatic welding machine uses laser detection. The changes in the corrugated board are transmitted to the laser through the profiling of the workpiece. The laser analyzes the converted data through the motion controller and performs real-time scanning and welding at the same time.
Corrugated board automatic welding machine can automatically control the height of the welding gun, realizing the automatic completion of the front and back, up and down, and rotation movements of the welding gun. After data analysis by the motion controller, the welding gun maintains a constant linear speed during the welding process. All mechanical drives are driven by servo motors. , improving the tracking accuracy of the welding gun. The working efficiency of the double-gun corrugated board automatic welding machine is twice that of the ordinary single-gun corrugated board automatic welding machine.
Semitrailer Frame Robot Automatic Welding Workstation
The semi hanging frame robot automatic welding workstation is a highly automated welding equipment, and the use of robots instead of manual welding operations is a development trend in the welding manufacturing industry. It is an important means to improve welding quality, reduce costs, and improve the operating environment. Robot welding, as an important symbol of modern manufacturing process development, has been accepted by many factories in China, and more and more enterprises are choosing welding robots as the solution for process transformation.
Robot Automatic Welding Workstation
The special-purpose vehicle robot welding workstation developed by Shuihu Intelligent adopts a parametric programming system, laser positioning, arc tracking, etc. It is an efficient and intelligent welding robot workstation customized and developed according to user product needs.
The robot welding system can solve the production problems of inaccurate blanking and assembly through detection and specific algorithms; the robot system is simple to operate, and one general worker can replace multiple professional welders to reduce labor costs and recruitment difficulty; the original On the basis of process efficiency, the process of applying anti-spatter fluid and polishing splash is saved.
Longitudinal Beam Laser Tracking Automatic Welding Machine
The operation method of Longitudinal beam laser tracking automatic welding machine includes the following steps:
1. Preparation for startup: First, check whether the power and water circulation of the laser welding machine are normal, ensure that the gas connection of the equipment inside the machine is normal, and that the surface of the machine is free of dust, spots, oil stains, etc. In addition, it is necessary to read the user manual of the laser welding machine and receive necessary training to ensure that operators understand the basic operation and safety regulations of the equipment.
2. Wearing protective equipment: When operating the laser welding machine, it is necessary to correctly wear necessary protective equipment, such as welding helmets, gloves, work clothes, etc., to protect personal safety.
3. Power on: Turn on the power, turn on the main power switch, and then turn on the water cooler, laser generator, and other equipment in order. At the same time, open the valve, adjust the gas flow rate, and input the current working parameters to be executed.
4. Welding: Select the appropriate mode based on the workpiece to be welded and input various parameters. Laser welding machines can perform welding on thin-walled materials and precision parts, performing all-round operations such as splicing welding, corner welding, and stacking welding. During the welding process, it is important to avoid touching the laser beam with hands or other body parts, and to ensure that the welding gun of the laser welding machine does not directly target oneself or others.
5. Turn off the laser welding machine: After welding is completed, you need to exit the program, turn off the laser system, argon valve, and power switch.
Double Gun Automatic Welding Machine For Trailer Base Plate
Double Gun Automatic Welding Machine For Trailer Base Plate：
The use and adjustment of Double Gun Automatic Welding Machine For Trailer Base Plate involve multiple aspects, including adjusting the height of the welding head, adjusting the workbench, adjusting the clamping force, adjusting the current, etc. The following are the specific operating steps and precautions:
Adjusting the height of the welding head: The height of the welding head is generally divided into 0-30mm, and the appropriate welding head height is selected according to actual needs. If using jog mode, simply turn the switch to the manual position; If using automatic mode, you need to press the start button and then stop to complete the starting, stopping, and reversing of the motor.
Adjusting the workbench: When the equipment starts running, the stroke of the workbench will gradually increase until it reaches the set value. After reaching the set value, the workbench will stop. At this point, it is necessary to activate the button again, and then continue to repeat the above steps to reach the new setting for the journey.
Adjusting clamping force: The magnitude of clamping force will affect the machining quality of the equipment. In general, adjustments can be made according to the actual situation. Firstly, turn the switch to manual mode, then adjust the knob to the appropriate position and press the start button once to complete the starting, stopping, and reversing of the motor.
Adjusting the current: The magnitude of the current will affect the surface smoothness of the product, so it needs to be adjusted according to the actual situation. Usually, the knob can be adjusted to an appropriate value. In addition, the current level can be directly observed through digital display, allowing for a more intuitive understanding.
Semi-Trailer Floor Automatic Welding Machine
The semi-Trailer Floor Automatic Welding Machine is a special equipment for automatic welding of trailer floors. It can automatically track the edge position of the floor for welding, automatically rotate the welding gun when it reaches the corner, automatically complete the welding of 4 sides with continuous arc, and automatically stop welding at the last corner.
You only need to operate the equipment to move to the first corner of the semi-trailer floor, press the automatic start button, and the entire floor can be welded unattended. This equipment uses a high-precision 2D laser displacement sensor to scan the weld seam. The laser scans the welding position (left and right position and up and down position) information in front, and transmits the data to the controller. After the controller performs a series of operations based on the data collected by the laser, the control The movement of the welding gun realizes automatic tracking of the weld seam and automatic rotation at the corners.
Welding while scanning not only improves the welding efficiency, but also effectively reduces the impact of welding deformation on the weld seam. (Multiple gun heads, single head and double gantry can be installed according to customer requirements, and other methods can be customized according to user process requirements), the welding shape is beautiful, and the straightness is higher.
Semi-Trailer Floor Automatic Welding Machine realizes fast wire feeding and welding, and the welding efficiency is doubled compared with ordinary welding machines.
Double Gun Corrugated Board Automatic Welding Machine
The double gun corrugated cardboard welding machine adopts laser detection. The changes in corrugated cardboard are transmitted to the laser through the contour of the workpiece. The double gun corrugated cardboard welding machine analyzes the converted data through a motion controller while scanning and welding in real-time.
The double gun corrugated cardboard welding machine can automatically control the height of the welding gun, achieving automatic forward and backward, up and down, and rotating movements of the welding gun. After data analysis of the motion controller, the welding gun maintains a constant linear speed during the welding process. All mechanical transmission devices are driven by servo motors. Improve the tracking accuracy of the welding gun. The working efficiency of the double gun corrugated cardboard automatic welding machine is twice that of the ordinary single gun corrugated cardboard automatic welding machine.
Door Type Longitudinal Beam Laser Welding Machine
Door type longitudinal beam laser automatic welding machine is a highly advanced and efficient welding technology. It is widely used in many industries such as aerospace, automotive, marine, and construction. This machine uses a high-power laser beam to melt the metal, which then fuses the pieces together, resulting in a strong bond.
One of the major advantages of this machine is the precision it offers. The laser beam is so precise that it can create welds that are as small as a few microns in diameter. This level of accuracy ensures that the welding is done without any deformities or inconsistencies. Moreover, the machine is also capable of welding complex shapes and designs without any difficulty.
Another advantage of using a door type longitudinal beam laser automatic welding machine is its speed. This machine can weld at incredibly high speeds while maintaining consistent quality. This means that projects can be completed much faster than traditional welding methods, which saves both time and money.
The use of automatic welding machines has revolutionized the welding industry by providing high-quality and efficient welding services. These machines have allowed welders to produce precise and uniform welds while reducing the time required for welding.
One of the major benefits of automatic welding machines is that they improve weld consistency. These machines are highly accurate and can precisely control the welding process, resulting in uniform welds every time. This consistency ensures high-quality and reliable products, which is crucial in industries like aerospace, automotive, and construction.
The time-saving benefits of automatic welding machines cannot be overlooked. These machines can complete welding tasks in a fraction of the time it would take a human welder to complete the same task. This increased efficiency means that projects can be completed faster, reducing production time, and ultimately increasing profit margins.
Another significant advantage of it is that they improve safety in the welding workspace. Welding can be a dangerous job, and operators are prone to hazards such as arc flashes, toxic fumes, and burns. However, are programmed to perform welding tasks without the need for human intervention, reducing the risk of accidents and injuries.
Advantages of Laser Automatic Welding Machine
The advantages of laser automatic welding machine are mainly reflected in the following aspects.
High efficiency and production automation: The laser automatic welding machine works fast and has a short welding cycle, which greatly improves the production efficiency. The automated process reduces manual intervention, avoids time loss caused by human factors, and is suitable for large-scale continuous production.
Precise control: The laser beam focuses accurately and can realize micron-level welding width, which is especially suitable for welding precision parts and complex structures, ensuring high product quality and consistency.
Environmental protection and safety: The laser welding process produces virtually no fumes or harmful gases, significantly reducing the impact on the environment and the health risks to operators, in line with the modern concept of green manufacturing.
Wide material adaptability: Whether it is thin plates, shaped materials or refractory metals, laser automatic welding machines can cope with them freely, broadening the scope of welding applications and promoting the application and development of new materials.
Economic benefits: Although the initial investment is relatively high, in the long run, the laser automatic welding machine can effectively reduce the comprehensive operating costs due to its high efficiency, low consumption of consumables and easy maintenance.
Flexible adaptation: Easy to program and adjust the characteristics of the laser automatic welding machine can quickly adapt to changes in product design, reduce the cost of mold replacement, enhance the flexibility of the production line.
Heat input reduction and deformation minimization: Laser welding can reduce heat input to a minimum amount, the heat affected zone of the metallurgical changes in a small range, heat conduction caused by the deformation is also the lowest, suitable for heat-sensitive materials welding.
Wide variety of weldable materials: Various heterogeneous materials can also be connected to each other, and when welding thin materials or fine-diameter wires, there is no remelting problem as in arc welding.
Improvement of workers' working conditions: Automatic laser welding machine can reduce workers' labor and improve their working conditions. Workers can stay away from welding arcs, fumes and spatters, improving the safety of the working environment.
Stabilizing and improving welding quality: When welding with laser automatic welding machine, the welding parameters of each weld are constant, and the quality of weld is less affected by human factors, which reduces the requirements for workers to operate the process. Stable welding quality.
Automatic laser welding machine is a kind of equipment that utilizes laser technology for welding. The principle is to use the laser generated by the laser beam, through the collimation, focusing and other optical components to focus the laser beam to the welded joints, high energy density instantaneous heating of the weldment, so that the welded joints localized melting, and then cooled and solidified, so as to achieve the welding.
Specifically, laser automatic welding machine mainly includes laser source, optical system, welding head and control system and other major components.
The laser source is the core component of the laser automatic welding machine, usually using solid-state lasers or semiconductor lasers as the laser generator. The laser source generates a laser beam with specific wavelength and power through the input of electric energy or optical energy.
The optical system mainly includes the laser beam delivery system and the focus control system. The laser beam delivery system utilizes optical components such as collimating mirrors and mirrors to collimate, focus and transmit the laser beam so that the laser beam is accurately focused on the welded joint. The focus control system adjusts the focus position and depth of focus according to the specific shape and size of the welded joint to ensure accurate and stable welding results.
The weld head is the component that focuses the laser beam onto the welded joint and usually consists of a welding mirror, fiber optic head, etc. The weld head is the component that focuses the laser beam onto the welded joint. Welding head can focus and irradiate the laser beam accurately to the welding joint, and at the same time have better heat dissipation performance to ensure that the welding process of high temperature and energy.
The control system is the intelligent core of the laser automatic welding machine. The control system realizes comprehensive control and monitoring of the welding machine through integrated controllers, sensors and program execution units. The control system is able to set welding parameters, such as laser power, depth of focus and welding speed, according to the shape and size of the welded joint to ensure welding quality and stability.
Types of laser automatic welding machines include laser automatic welding machines, laser spot welding machines, fiber optic transmission laser welding machines, vibrator laser welding machines, robotic laser welding machines, and more.
- An laser automatic welding machine is a device that can automate welding operations and is suitable for mass production environments, improving productivity and welding quality.
- Laser spot welder is suitable for precise welding of small parts with high efficiency and accuracy.
- Fiber optic transmission laser welding machines utilize fiber optic transmission of laser beams for welding, providing flexibility and efficiency for a variety of complex welding needs.
- The galvanometer laser welding machine controls the movement of the laser beam through a galvanometer system to achieve precise welding operations.
- Robotic laser welding machines combine the automation of robotics with the high precision of laser welding and are suitable for highly automated production lines.
Control Principle of Laser Automatic Welding Machine
The control principle of laser automatic welding machine mainly relies on the precise control of laser focus position, welding speed, laser power and protective atmosphere, through real-time monitoring and energy feedback system to ensure the stability and reliability of the welding process, in order to achieve the optimal depth of fusion, minimum heat-affected zone and ideal welding operation. This ensures a stable and reliable welding process through real-time monitoring and energy feedback system to achieve the optimal depth of fusion, the smallest heat-affected zone and ideal weld shape.
The core of an automated laser welding machine is a highly concentrated beam of energy generated by a laser light source, which is usually generated by a laser generator and focused into a very small area by a sophisticated optical system. The laser welding process is divided into two basic types depending on the energy density: thermal conduction welding and laser deep fusion welding. In the thermal conduction welding mode, when the laser power density is low, the laser energy is mainly transferred to the internal material through thermal conduction, which is applicable to the welding of thin sheet materials or precision parts, and the welding speed is relatively slow but the precision is high. The welding speed is relatively slow, but the precision is high. In the laser deep melting welding mode, with the increase of laser power density, the laser beam can rapidly heat the material surface to the vaporization temperature, forming the "hole effect", achieving deep melting, high speed and high precision. The laser beam can rapidly heat the material surface to vaporization temperature, forming a "hole effect" and realizing deep fusion depth, high speed and large depth-to-width ratio welding.
In order to realize precise control, the laser automatic welding machine is also equipped with a control system, through the laser power, wavelength, pulse and other parameters of the adjustment, to control the welding temperature, depth, speed and other parameters by adjusting the laser power, wavelength, pulse and other parameters to obtain the desired welding effect. This control principle ensures high efficiency, precision and low heat impact of the laser welding machine, which is widely used in automotive, aerospace, electronics and other fields.
How to Choose the Ideal Laser Automatic Welding Machine
Define the welding requirements: First you need to determine the type, thickness and shape of the material to be welded, because different welding materials and thicknesses have different requirements for laser welding machines. For example, the welding of metal materials such as stainless steel, aluminum and copper requires different laser power and parameter settings.
Choose the right type of laser: Laser welding machine is mainly divided into fiber laser welding machine, CO2 laser welding machine and YAG laser welding machine. When choosing, you need to consider the applicability of materials, work efficiency and maintenance costs. For example, fiber laser welding machine is favored for its high efficiency and low maintenance cost, while CO2 laser welding machine is suitable for welding thicker materials.
Consider equipment performance: Focus on performance indicators such as laser power, welding speed, precision and stability. Higher power laser welding machines can cope with thicker materials, while high precision and stability ensure weld quality.
Software and control system: Choose equipment with friendly user interface, rich welding parameter settings and automation functions, which can improve productivity and reduce operation difficulties.
Evaluation of after-sales service and technical support: Quality after-sales service can ensure the normal operation and timely maintenance of the equipment, while professional technical support can help solve the problems encountered in the welding process.
Reasonable budget and return on investment: When shopping for laser welding machines, weigh them against the budget and expected return on investment. Choosing cost-effective equipment can reduce production costs and improve the competitiveness of enterprises while ensuring welding quality.
Laser Automatic Welding Machine Maintenance
Regular cleaning: The laser welding machine should be cleaned in time after use, especially the welding head and optical components. It should be gently wiped with a clean, soft cloth, avoiding the use of chemical solvents or rough fabrics that may damage the surface. In addition, the optical components are the core components of the laser welder, it is very important to check and clean these components regularly. Use a clean cotton swab to gently wipe the surface of the optics and avoid direct contact with your fingers to prevent grease or stains from being left behind.
Environmental temperature and humidity management: The laser welder should be stored in a dry and ventilated environment to avoid prolonged exposure to high temperatures or humidity. Too high or too low temperature may affect the performance and life of the equipment.
Regular inspection of optical components: Check the optical path components, including YAG rods, dielectric diaphragms and lens protection glass, etc., to ensure that each optical component is not contaminated. If contamination is found, it should be dealt with in time to ensure that each optical component will not be damaged under strong laser irradiation.
Check the conductivity of the internal circulating water: The conductivity of the internal circulating water is the key to ensure the laser output efficiency and the life of the laser cavity components. The conductivity of the internal circulating water should be checked once a week to ensure its purity, and the deionized water of the internal circulation must be replaced once a month.
Check and adjust the laser resonant cavity: Equipment operators can often use black paper to check the laser output spot, once found uneven spot or energy drop and other phenomena, the laser resonant cavity should be adjusted in a timely manner to ensure that the laser output The quality of the laser output beam.
Comply with the operating procedures: When using the handheld laser welder, be sure to comply with the operating procedures and safety precautions. Operators should receive professional training and always wear appropriate personal protective equipment, including protective glasses and gloves.
Our Factory
Shandong Xiangneng Intelligent Equipment Technology Co., Ltd. is located in Yuncheng County, the world-famous hometown of Water Margin, with superior location and convenient transportation. The company was established in October 2018, covering an area of 30,000 square meters and a construction area of 15,000 square meters. The company has more than 100 employees, including 35 engineering and technical personnel, with total assets of 90 million yuan (RMB) and an annual production capacity of about 200 million yuan.
In order to accelerate the development of Industry 4.0 intelligent manufacturing, many parties have introduced high-end technical talents with high salaries, strengthened the integration of digital information technology and equipment manufacturing, and basically formed a technological innovation mechanism that focuses on simultaneous development of software and hardware and system integration. It has successively established cooperative relationships with the Institute of Automation of the Chinese Academy of Sciences, Shandong Qilu University of Technology (Shandong Academy of Sciences), Shandong University, and Shandong Jianzhu University, and established joint laboratories.
FAQ
Hot Tags: laser automatic welding machine, China laser automatic welding machine manufacturers, factory, high tech welding tools, welding ultrasonic welded joints, efficient cutting equipment, precision metal welding, tig welding machine, welding defects
